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Food & General Manufacturing

Total Productivity Solutions (TPS) adds value by applying a “customer perspective”, focusing on waste reduction, standardising working practices and facilitating effective teamwork. We specialise in the fast moving consumer goods (FMCG) manufacturing sector, providing cost-effective and commercially sustainable solutions for food and beverage manufacturing businesses, to maximise profit. Applying Operational Excellence principles and using a range of best-in-class methodologies like Six Sigma and Toyota’s “Total Productive Maintenance”, we create highly efficient and profitable processes. By transforming food, beverage and post-harvest manufacturing processes, we can you’re your business more productive and profitable.
Our application design services, technical consultancy and machinery solutions, ensure that you get cost-effective productivity solutions when you need them.

We believe that effective team behaviour and optimised processes make the difference in competitive market sectors.

Product Sectors We've Helped

Total Productivity Solutions has a strong heritage in delivering value and expertise into the Food and Beverage Manufacturing sector and the Post-harvest environment.

Here are some examples of the sectors we have helped:

Sauces and condiments
Fresh salads
Fruit compilations
Tea and Herbal infusions,
High volume bottled drinks
Bakery and Confectionery
Flour Milling
Arable Farming & Forestry
Aggregates & Quarrying
Marine Parts Manufacturing
Industrial Explosives
Detergent & Hazardous Chemicals
Paper products
Packaging Machinery

Whatever your needs, we have the expertise you need to succeed. Our approach is to:

Understand your goals,
Define measurable improvements
Develop solutions
Model the ideas
Create concepts
Maximise repeatability
Increase profit per unit
Roll out

How we’ve helped;

We specialise in helping ambitious organisations create solutions that increase profit, improve service and provide a team culture that is equipped for the future.

Lean manufacturing implementation – Creating pro-active workplace cultures
Engineering services – Improving reliability, sourcing equipment and developing technical solutions.
Design services – Creating new products and optimising processes.
Lean manufacturing coaching – Creating a pro-active culture to sustain on-going improvement.
Operational Effectiveness Auditing – Providing where and how improvement effort should be focused.
Non-financial Due Diligence – Helping investors understand the workings of their new venture.
Reliability engineering services – Improving maintenance routines, designing direct replacement solutions, sourcing equipment and technical problem-solving.
Process Improvement services – Creating solutions to increase productivity.
Design services – Creating new products and optimising processes.
Corporate Problem-solving – Resolving complex high-level problems that hinder business progress.
Leadership development – Creating effective team leaders to drive the business forward.
Culture change – Enabling wide-spread proactivity through Lean
Sawmills –Machinery to enable profit from waste.
Lumber supplier –Coding equipment to improve reliability
Airline Service Provide –Design apparatus to improve aircraft cleaning.
Marine parts manufacturer –Packaging machinery for product protection.
Industrial Explosives manufacture–Design conveyor systems for safe transfer of materials.
Detergent/ Hazardous products –Process design and anti-tamper equipment.
Paper products manufacturer -Process design and machinery to save labour.
Machinery manufacturers –Design attributes to improve user experience.
Aggregates & Quarrying –Machinery design to improve reliability.
Telecommunication products -Ruggedized design for the mining & defence industry.
Precision Engineering –Convert legacy machinery to meet current safety regulations.

Our Technical Solutions:

Increase profits
Improve productivity
Reduce lifetime costs
Reduce downtime
Solve complex problems
Improve service
Maximise output
Improve process performance
Enable predictable service and forecasting

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